4BD1T 8-97103-670-0 Diesel Engine Assembly for Hitachi EX100-1 Excavator

Dealing with difficult cold-starting, heavy white smoke, severe crankcase oil blow-by, low compression, or scored cylinder liners on your classic Hitachi EX100-1 excavator? The 4BD1T 8-97103-670-0 Engine Assembly turnkey unit manufactured by Tatan is engineered specifically for 11-ton Dash-1 utility excavators. Pre-assembled with mechanical inline injection pumps, heavy-duty water pumps, 24V starters, and alternators, it bolts directly onto your original Isuzu bellhousing and hydraulic pump coupling with zero bracket modification.

Need Flyhousing Match & Direct Factory Pricing for 4BD1T Engine?

Contact Senior Specialist Gavin for free machine nameplate double-check & sea/air freight quote:

What Fleet Owners & Heavy Equipment Workshops Get from Tatan:

  • 100% Turnkey Complete Assembly: Delivered fully dressed with mechanical fuel injection pump, mechanical injectors, starter motor, alternator, and water pump—no swapping parts from your broken core.
  • Restore Original 3.9L Power: Delivers robust low-end torque output to drive the Hitachi HPV091 main pump smoothly under heavy trenching cycles.
  • Heavy-Wall Cast Iron Cylinder Liners: Centrifugally cast alloy iron blocks resist high-frequency thermal stress and stop coolant contamination into the oil pan.
  • 100% Direct Plug-and-Play for EX100-1: Pre-matched Isuzu timing gear housing, oil pan sump, and engine mount brackets eliminate field alignment delays.
  • Automated Dyno Bench Certified: Hot oil pressure and full-load torque 100% verified on automated dynamometer testing benches before packaging.
  • Backed by a 12-Month Warranty: Zero MOQ (1 Unit accepted) with fast 3-7 day global air express or sea container freight options.

Description

4BD1T 8-97103-670-0 Engine Assembly Overview

The 4BD1T 8-97103-670-0 Engine Assembly manufactured by Tatan is a 3.856L 4-cylinder turbocharged water-cooled diesel engine belonging to our Diesel Engine Assembly classification. Engineered specifically for Hitachi EX100-1, EX100M-1, and EX100WD-1 11-ton excavators, replacing your worn engine with a Tatan complete 4BD1T 8-97103-670-0 Engine Assembly unit eliminates machine downtime, excessive blow-by, and severe hydraulic power loss instantly.

Built strictly according to original Isuzu OEM specifications, this complete engine assembly comes pre-assembled with mechanical fuel injection pump, turbocharger, starter motor, and alternator, ensuring 100% direct bolt-on fitment with Hitachi hydraulic pump couplings and engine mount brackets.

⚠️ Technical Verification for EX100-1 Owners: Early and late production batches of the Hitachi EX100-1 series may feature slight differences in auxiliary pilot port arrangements (for breaker piping) and travel pilot check configurations. Please send a photo of your existing valve’s identification plate or piping layout to Gavin for immediate confirmation before shipping.

Key Attributes & Parameters for 4BD1T 8-97103-670-0 Engine Assembly

Product CategoryDiesel Engine AssemblyWarranty1 Year / 12 Months
Specific Engine ModelIsuzu 4BD1 / 4BD1T Diesel EngineBrand NameTatan
Compatible EquipmentHitachi EX100-1 | EX100M-1 ExcavatorOEM Part Number4BD1T / 8-97103-670-0
Engine Displacement3.856 Liters (3856 cc / 3.9L)Cylinder Arrangement4 Cylinders Inline (I-4) 4-Stroke
Horsepower & RPM66-85 kW (88-114 HP) @ 2000-2200 RPMCooling SystemWater-Cooled / Liquid Cooled
Machinery Test ReportProvided (100% Dyno Tested)Video Outgoing-InspectionProvided Before Shipping
Aspiration TypeTurbocharged & IntercooledPlace of OriginGuangdong, China
Quality Status100% Brand New EnginePackagingExport Wooden Box Packaging

Supported Machinery Brands & Engine Parts Coverage

In addition to Isuzu, Tatan manufactures replacement complete diesel engines and overhaul components for leading machinery brands:

Tatan Compatible Excavator Machinery Brands Display Hitachi Komatsu Caterpillar Kobelco Volvo Doosan

Application Scenarios & Buyer Value

When rebuilding or replacing aging hydraulic systems with our 4BD1T 8-97103-670-0 Engine Assembly, workshops and equipment owners eliminate repetitive downtime:

Application ScenarioValue Delivered to Buyer
Hitachi EX100-1 Engine ReplacementComplete engine swap cuts machine repair downtime by up to 70% compared to internal rebuilding.
Excavator Overhaul WorkshopsEliminates tedious line-boring, sleeve honing, and crank fitting; saves mechanic labor hours.
Engine Distributors & StockistsHigh-demand 3.9L excavator engine ready for immediate resale to plant hire fleets and repair networks.
Rental Fleet MaintenanceExtends 11-ton excavator working lifespan and restores full digging hydraulic torque under load.

4BD1T 8-97103-670-0 Engine Assembly OEM Diagnostic Guide

Use this technical diagnostic guide to identify hydraulic faults originating in the main control valve on your Hitachi EX100-1:

Engine SymptomTechnical Cause AnalysisTatan Factory-Grade Solution
1. Hard cold starting & dense white smokeMechanical injection pump timing retarded or low compression (<2.8 MPa) in 4 cylinders due to piston ring wear.Adjust injection pump timing or replace with Tatan complete 4BD1T 8-97103-670-0 Engine Assembly unit.
2. Severe power drop & black smoke under digging loadTurbocharger wastegate failure leading to low boost (<1.1 bar) or fuel injection pump governor spring fatigue.Inspect turbocharger boost pressure or swap to a Tatan factory pre-tested complete engine.
3. High engine oil consumption & heavy crankcase blow-byScored 3.9L cylinder liners, stuck oil rings, or valve stem seal wear allowing engine oil into combustion chambers.Install Tatan new complete engine; flush engine oil gallery and replace oil filter.
4. Engine overheating & coolant surge into expansion tankWater pump impeller erosion, clogged radiator core, or cylinder head gasket leaking combustion gas into cooling jacket.Replace thermostat (82°C), flush cooling system, or swap to a new complete engine assembly.

Transport Packaging & Fast Global Shipping

To ensure 100% damage-free international transport, every Tatan 4BD1T engine assembly is preserved with anti-corrosion oil, sealed in heavy poly film, and strapped inside an export-grade wooden crate.

Global shipping supported by multiple logistics companies DHL FedEx UPS Sea Air Freight

✈️ Express Air Courier

Partnered with DHL, FedEx, UPS, and TNT for 3-7 day express door-to-door delivery worldwide.

🚢 Sea Cargo Freight

LCL and FCL ocean container shipping for heavy engine assemblies and bulk orders.

📦 Export Wooden Cases

Fumigated solid wooden boxes with custom high-density foam inserts to prevent shipping shock.

Quality Control & International Certificates

Tatan hydraulic components are manufactured under ISO 9001 certified quality control systems and strictly comply with CE safety standards.

Tatan Quality Assurance ISO9001 CE Qualification Certificates

4BD1T 8-97103-670-0 Engine FAQ & Related Categories

Q1: Is this 4BD1T 8-97103-670-0 Engine Assembly a direct replacement for Hitachi EX100-1 excavators?
A: Yes. This assembly is engineered to direct OEM specifications for Hitachi EX100-1 and EX100M-1 machines. All main pressure ports, tank returns, and pilot control connections match original JIS 30° flare threads for hassle-free bolt-on installation.
Q2: Are the relief valves pre-calibrated or do they need adjustment in the field?
A: All main safety relief and port overload relief valves are pre-set and calibrated to factory specifications (31.4 MPa main / 34.3 MPa overload) on our hydraulic test bench before dispatch.
Q3: What are the primary OEM part numbers associated with this Hitachi EX100-1 engine?
A: Common OEM reference numbers include 4BD1, 4BD1T, 8-97103-670-0, and 1-11110-896-0.

Get Wholesale Factory Quote for 4BD1T 8-97103-670-0 Engine Assembly

Looking for direct factory pricing, stock availability, or technical verification for 4BD1T 8-97103-670-0 engines? Contact senior specialist Gavin now!

💡 Fast Quote: Send your engine serial number or nameplate photos for a 100% accurate match within 10 minutes!

* Note: Wholesale Reference Price Starts From $300.00. Please contact Gavin for a final customized quote.

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