Tatan SAA6D125E-5 6217-01-1200 Diesel Engine Assembly for Komatsu PC450-8 Excavator

Dealing with hot-engine starting delays (rail pressure below 35 MPa cranking threshold), severe engine bogging under 3.0 m³ heavy rock breakout, coolant leaking into the oil sump from wet liner cavitation, or ECM fault codes (CA559 / CA2249) on your Komatsu PC450-8? The SAA6D125E-5 6217-01-1200 Engine turnkey assembly manufactured by Tatan is engineered specifically for 45~48 ton continuous heavy quarry operations. Pre-assembled with calibrated Bosch/Denso HPCR common-rail fuel pumps, 6 brand-new injectors, cooled EGR assembly, wastegated turbocharger, and pre-matched wiring sensors, it locks continuous flywheel output at 257 kW (345 HP) and restores instantaneous throttle response with zero harness modifications.

Need Flywheel Housing Match & Direct Factory Pricing?

Contact Senior Diesel Specialist Gavin for free chassis serial-number double-check & sea/air freight quote:

What Equipment Owners & Heavy Fleet Workshops Get from Tatan:

  • 100% Turnkey Complete Assembly: Delivered fully dressed with 24V 11kW heavy starter motor, 60A alternator, wastegated turbocharger, HPCR common rail pump, 6 new injectors, water pump, and oil cooler pack—no swapping worn components from your cracked core.
  • 257 kW High-Torque Mining Calibration: Calibrated specifically to match Komatsu PC450-8 HPV165 dual hydraulic pumps (over 650 L/min flow), eliminating engine stalling and thick black smoke under 3.0 m³ bucket loads.
  • Anti-Cavitation Mid-Stop Wet Liners: Centrifugally cast alloy iron wet sleeves with reinforced viton packing eliminate ultrasonic vibration pitting and stop coolant contamination into the sump.
  • 100% Direct Plug-and-Play for PC450-8: Pre-installed rail pressure sensor, crankshaft/camshaft speed sensors, boost pressure switch, and Komatsu OEM wiring harness plugs eliminate ECM communication errors.
  • Automated Dyno Bench Certified: Hot oil pressure (> 0.38 MPa rated / > 0.15 MPa idle), common rail pressure stability (160 MPa max), and full-load torque 100% verified before packaging.
  • Backed by a 12-Month Warranty: Zero MOQ (1 Unit accepted) with fast 3-7 day global air express or sea container freight options.

Description

SAA6D125E-5 6217-01-1200 Engine Assembly by Tatan Overview

The SAA6D125E-5 6217-01-1200 Engine assembly manufactured by Tatan is a heavy-duty inline 6-cylinder, 11.04-liter electronic common-rail (ecot3) industrial diesel powerplant belonging to our Diesel Engine Assembly classification. Engineered specifically for Komatsu PC450-8, PC450LC-8, and PC450HD-8 45~48 ton mining excavators, replacing your failed or cracked engine with a Tatan complete turnkey assembly eliminates common-rail starting delays, restores 257 kW (345 HP) continuous rock-trenching power, and cures wet-liner coolant contamination across demanding quarry and mining applications.

Driving the excavator’s HPV165 hydraulic pump and distributing fluid through the PC450-8 main control valve, this complete diesel engine incorporates an induction-hardened forged steel crankshaft, mid-stop wet cylinder sleeves, internal gallery-cooled pistons, and a wastegated turbocharger, ensuring 100% direct bolt-on installation with flywheel housings and chassis mounts.

⚠️ Engine Technical Verification: Komatsu PC450-8 engines utilize specific Tier 3 electronic wiring harness pinouts, cooled EGR piping configurations, and flywheel housing pilot diameters. Please send your original engine nameplate photo or machine serial number to Gavin for free verification before dispatch.

Key Attributes & Technical Parameters for SAA6D125E-5 6217-01-1200 Engine

Product CategoryDiesel Engine AssemblyWarranty1 Year / 12 Months
Specific Valve ModelKomatsu SAA6D125E-5 ecot3 Common-Rail Mining EngineBrand NameTatan
Compatible EquipmentKomatsu PC450-8 | PC450LC-8 | PC450HD-8OEM Part Number6217-01-1200 / 6217-01-1310
Matched Engine SeriesKomatsu SAA6D125E-5 Tier 3 EnginePlace of OriginGuangdong, China
Max Relief Pressure257 kW (345 HP) @ 1900 RPM RatedPilot Control Pressure11.04 Liters (125mm × 150mm)
Spool Precision SpecWet Liner < 0.003 mm ToleranceQuality Status100% Brand New Turnkey Assembly
Machinery Test ReportProvided (100% Bench Dyno Tested)Video Outgoing-InspectionProvided Before Shipping
Hydraulic Fluid Spec15W-40 Heavy-Duty Diesel Engine OilPackagingExport Wooden Box Packaging

Supported Excavator Machinery Brands & Powertrain Lineup

In addition to Komatsu, Tatan manufactures replacement complete diesel engines, cylinder blocks, and overhaul components for major excavator brands:

Tatan Compatible Excavator Machinery Brands Display Komatsu Kobelco Caterpillar Hitachi Volvo Doosan

48-Ton Heavy Mining Fleet Powertrain & Tier 3 Industrial Engine Standards

Operating 45~48 ton heavy production excavators with 3.0 m³ buckets in abrasive rock quarries demands extreme thermal durability and high fuel injection precision. Tatan delivers heavy-duty complete diesel engines engineered with heavy-wall wet sleeves, internal gallery-cooled pistons, and pre-matched sensor harnesses for diversified heavy equipment fleets:

Tatan Heavy Machinery Parts Support for Excavators Wheel Loaders Road Rollers Volvo Komatsu CAT John Deere

⚡ High-Pressure Rail Stability

Factory-calibrated Bosch/Denso HPCR pumps maintain steady 160 MPa common-rail pressure, eliminating starting delays.

🛡️ Anti-Cavitation Wet Sleeves

Centrifugally cast alloy iron liners with viton seal rings resist high-frequency ultrasonic cavitation and cylinder wall pitting.

❄️ Gallery-Cooled Pistons

Internal oil-cooling galleries reduce piston crown temperatures under continuous 257 kW full-load rock breaking.

Application Scenarios & Buyer Value

When upgrading or replacing your 45-ton excavator powerplant with our SAA6D125E-5 6217-01-1200 Engine, buyers achieve maximum operational uptime and flow control:

Application ScenarioValue Delivered to Buyer
Komatsu PC450-8 Engine Replacement1:1 direct bolt-on installation eliminates common-rail starting delays and restores 257 kW power for simultaneous hydraulic speeds.
Hydraulic Overhaul WorkshopsAvoids the complex labor of block line-boring and electronic fuel timing; saves mechanic hours with a pre-dressed, dyno-tested unit.
Mining & Quarry Fleet OperationsReinforced forged pistons and multi-layer steel head gasket withstand continuous heavy rock-breaker hammer operations.
Heavy Equipment Parts StockistsFast-moving, high-demand 45-ton engine inventory ready for immediate shipment to minimize customer downtime.

SAA6D125E-5 6217-01-1200 Engine OEM Diagnostic & Troubleshooting Guide

Use this OEM manual diagnostic guide to troubleshoot SAA6D125E-5 common-rail engine symptoms on your Komatsu PC450-8 excavator:

Hydraulic SymptomTechnical Cause AnalysisTatan Factory-Grade Solution
1. Hard starting / long cranking when engine is hot (Error CA559)HPCR fuel injector internal spill-valve control seat micro-wear causing excessive back-leakage, dropping rail pressure below 35 MPa cranking threshold.Replace with Tatan 6217-01-1200 complete engine assembly fitted with brand-new calibrated Bosch/Denso common rail injectors.
2. Engine oil turns milky & coolant level drops in reservoirWet cylinder liner lower viton O-rings hardened or cavitation pitting eroding through the cylinder sleeve wall under high vibration.Install Tatan new engine with factory-seated heavy-wall wet sleeves and dual-sealing viton liner packing.
3. Heavy black smoke & engine bogging during compound digCooled EGR valve stuck open by carbon soot or wastegated turbocharger actuator diaphragm leak, causing boost pressure loss (< 190 kPa).Install Tatan turnkey complete engine; verify intake manifold pressure sensor reading and flush charge-air piping.
4. Excessive blow-by mist spouting from crankcase breather tubeTop keystone compression ring groove carbon-welded or cylinder cross-hatch polished away under continuous 257 kW quarry hammer load.Install Tatan brand-new engine assembly with gallery-cooled pistons and plasma-coated top compression rings.

Transport Packaging & Certified Manufacturing Standards

Complete 11.04-liter diesel engines require absolute vibration and moisture isolation. Every Tatan PC450-8 engine undergoes anti-corrosion fogging, heat-sealed plastic wrap, and solid timber export crating:

Global shipping supported by multiple logistics companies DHL FedEx UPS Sea Air Freight
Tatan Quality Assurance ISO9001 CE Qualification Certificates

SAA6D125E-5 6217-01-1200 Engine FAQ & Related Categories

Q1: Is this SAA6D125E-5 6217-01-1200 Engine assembly compatible with Komatsu PC450-8 and PC450LC-8 excavators?
A: Yes. The SAA6D125E-5 6217-01-1200 / 6217-01-1310 engine is the standard 257 kW factory engine for Komatsu PC450-8, PC450LC-8, and PC450HD-8 excavators. Send your original engine nameplate photo to Gavin for precise flywheel housing bolt verification.
Q2: Does this engine assembly include the common rail pump, injectors, and turbocharger?
A: Yes. Tatan complete turnkey engine assemblies come pre-assembled with the wastegated turbocharger, HPCR high-pressure fuel pump, 6 brand-new injectors, starter motor, alternator, oil cooler, and pre-wired sensors ready for immediate installation.
Q3: What are the primary OEM part numbers for the Komatsu PC450-8 engine?
A: Common OEM reference numbers include 6217-01-1200, 6217-01-1310, 6217-01-1100, 6217-01-1010, and 6217-01-1210.

Get Wholesale Factory Quote for SAA6D125E-5 6217-01-1200 Engine

Looking for direct factory pricing, stock availability, or technical advice for Komatsu PC450-8 diesel engines? Contact senior engineer Gavin now!

💡 Fast Quote: Send your machine serial number or old engine plate photos for a 100% accurate match within 10 minutes!

* Note: Wholesale Reference Price Starts From $300.00. Please contact Gavin for a final customized quote.

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