SAA6D102E-2 6738-D0-0072 Diesel Engine Assembly for Komatsu PC220-7 Excavator

Dealing with recurring head gasket blown leaks on cylinders 5 & 6, severe crankcase blow-by mist from parent-bore cylinder scoring, or dangerously low oil pressure (< 0.1 MPa at hot idle) on your Komatsu PC220-7? The SAA6D102E-2 6738-D0-0072 Diesel Engine turnkey assembly by Tatan is engineered specifically for 22-ton heavy-duty applications. Built with a reinforced parent block, induction-hardened forged steel crankshaft, pre-timed in-line injection pump, and high-efficiency plate oil cooler, it locks rated flywheel power at 125 kW (168 HP) and restores instant throttle response with zero chassis modifications.

Need Flywheel Housing Match & Direct Factory Pricing?

Contact Senior Diesel Specialist Gavin for free throttle governor schematic & machine serial-number double-check:

What Equipment Owners & Engine Mechanics Get from Tatan:

  • Brand New Block Eliminates Re-Sleeving Risks: Factory cast-iron parent block eliminates cylinder distortion, boring eccentricity, and piston-slap common in worn B5.9 rebuilds.
  • High-Pressure Multi-Layer Steel (MLS) Gasket: Upgraded cylinder head seal with reinforced fire-rings stops combustion gas blow-by between rear cylinders under heavy rock breaking.
  • 100% Direct Bolt-On for PC220-7: Factory-aligned flywheel housing, rear gear-train, radiator coolant outlets, and hydraulic pump mounting brackets fit chassis mounts right out of the crate.
  • Zero Crankcase High-Pressure Blow-By: STD 102mm pistons fitted with plasma-coated top compression rings ensure tight cylinder sealing and zero oil burning.
  • Automated Test-Bench Certified: Full-load power curves, hot oil pressure (> 0.35 MPa rated / > 0.15 MPa idle), and exhaust smoke clarity 100% verified before packaging.
  • Backed by a 12-Month Warranty: Zero MOQ (1 Unit accepted) with fast 3-7 day global air express or sea container freight options.

Description

SAA6D102E-2 6738-D0-0072 Diesel Engine Assembly Overview

The SAA6D102E-2 6738-D0-0072 Diesel Engine assembly manufactured by Tatan is a heavy-duty inline 6-cylinder powerplant belonging to our Diesel Engine Assembly classification. Engineered specifically for Komatsu PC220-7 and PC220LC-7 22-ton excavators, replacing your worn engine with a Tatan complete assembly eliminates cylinder scoring blow-by, restores 125 kW (168 HP) high-load digging torque, and cures coolant-oil cross contamination across demanding quarry and excavation applications.

Built strictly to original Komatsu OEM specifications, this diesel engine incorporates induction-hardened forged crankshafts, a 24-valve crossflow cylinder head, an integrated plate-type oil cooler, and a wastegated turbocharger, ensuring 100% direct bolt-on installation with flywheel housings, main hydraulic pumps, and chassis mounts.

⚠️ Engine Technical Verification: Komatsu PC220-7 engines have specific throttle motor linkage brackets, oil pan suction tube designs, and alternator wiring harnesses. Please send your original engine nameplate photo or machine serial number to Gavin for free verification before dispatch.

Key Attributes & Technical Parameters for SAA6D102E-2 6738-D0-0072 Diesel Engine

Product CategoryDiesel Engine AssemblyWarranty1 Year / 12 Months
Specific Valve ModelKomatsu SAA6D102E-2 (Cummins B5.9 Base)Brand NameTatan
Compatible EquipmentKomatsu PC220-7 | PC220LC-7 ExcavatorOEM Part Number6738-D0-0072 / 6738-01-1100
Matched Engine SeriesKomatsu SAA6D102E-2 EnginePlace of OriginGuangdong, China
Max Relief Pressure125 kW (168 HP) @ 2000 RPM RatedPilot Control Pressure5.88 Liters (102mm × 120mm)
Spool Precision SpecSTD 102mm Piston < 0.003 mm ToleranceQuality Status100% Brand New Turnkey Assembly
Machinery Test ReportProvided (100% Bench Tested)Video Outgoing-InspectionProvided Before Shipping
Hydraulic Fluid Spec15W-40 Heavy-Duty Diesel Engine OilPackagingExport Wooden Box Packaging

Supported Machinery Brands & Engine Parts Coverage

In addition to Komatsu, Tatan manufactures replacement complete diesel engines and overhaul components for major excavator brands:

Tatan Compatible Excavator Machinery Brands Display Komatsu Kobelco Caterpillar Hitachi Volvo Doosan

Application Scenarios & Buyer Value

When upgrading or replacing your 22-ton excavator powerplant with our SAA6D102E-2 6738-D0-0072 Diesel Engine, buyers achieve maximum operational uptime and flow control:

Application ScenarioValue Delivered to Buyer
Komatsu PC220-7 Engine Replacement1:1 direct bolt-on installation eliminates cylinder blow-by and restores 125 kW power for simultaneous boom, arm, and swing speeds.
Hydraulic Overhaul WorkshopsAvoids the complex labor of block re-sleeving and crankshaft line-boring; saves mechanic hours with a pre-timed, dyno-tested unit.
Mining & Quarry Fleet OperationsReinforced forged pistons and multi-layer steel head gasket withstand continuous heavy rock-breaker hammer operations.
Heavy Equipment Parts StockistsFast-moving, high-demand 22-ton engine inventory ready for immediate shipment to minimize customer downtime.

SAA6D102E-2 6738-D0-0072 Diesel Engine OEM Diagnostic & Troubleshooting Guide

Use this OEM manual diagnostic guide to troubleshoot SAA6D102E-2 engine symptoms on your Komatsu PC220-7 excavator:

Hydraulic SymptomTechnical Cause AnalysisTatan Factory-Grade Solution
1. Low oil pressure warning (< 0.1 MPa) at hot idleExcessive crankshaft journal and connecting rod bearing clearance, or worn oil pump gerotor teeth losing oil delivery volume.Replace with Tatan 6738-D0-0072 complete engine assembly with induction-hardened journals maintaining > 0.35 MPa hot pressure.
2. White steam & coolant boiling from expansion tankCombustion gas blown past cylinder head gasket between cylinders 5 and 6 due to thermal concentration on rear cylinders.Install Tatan new engine with factory-torqued MLS head gasket and precision surface-milled parent block face.
3. Excessive blue-gray smoke & oil blow-by from breather tubeDry parent-bore cylinder wall micro-scoring or broken top compression rings allowing high-pressure combustion blow-by into oil pan.Install Tatan new SAA6D102E-2 diesel engine; flush intercooler piping and replace primary air intake filter elements.
4. Sluggish engine bogging & black smoke under hydraulic loadWastegated turbocharger turbine shaft seizure or dirty fuel injection nozzle tips causing incomplete diesel combustion.Inspect turbo boost pressure, verify in-line injection pump timing, or drop in complete replacement turnkey engine assembly.

Transport Packaging & Fast Global Shipping

To ensure 100% damage-free international transport, every Tatan SAA6D102E-2 6738-D0-0072 diesel engine undergoes anti-rust oiling, waterproof plastic sealing, and solid export wooden box packaging.

Global shipping supported by multiple logistics companies DHL FedEx UPS Sea Air Freight

✈️ Express Air Courier

Partnered with DHL, FedEx, UPS, and TNT for express door-to-door delivery worldwide.

🚢 Sea Cargo Freight

LCL and FCL ocean container shipping for heavy diesel engines and bulk workshop orders.

📦 Export Wooden Cases

Fumigated solid wooden boxes with thick shockproof foam lining for maximum safety.

Quality Control & International Certificates

Tatan diesel engine assemblies are manufactured under ISO 9001 quality management systems and strictly comply with CE safety standards.

Tatan Quality Assurance ISO9001 CE Qualification Certificates

SAA6D102E-2 6738-D0-0072 Diesel Engine FAQ & Related Categories

Q1: Is this SAA6D102E-2 6738-D0-0072 Diesel Engine assembly compatible with Komatsu PC220-7 and PC220LC-7 excavators?
A: Yes. The SAA6D102E-2 6738-D0-0072 / 6738-01-1100 engine is the standard factory engine for Komatsu PC220-7 and PC220LC-7 excavators. Send your original engine nameplate photo to Gavin for precise flywheel housing bolt verification.
Q2: Does the diesel engine assembly include the turbocharger and injection pump?
A: Yes. Tatan complete turnkey engine assemblies come pre-assembled with the wastegated turbocharger, direct injection fuel pump, 6 fuel injectors, starter motor, alternator, and oil cooler ready for immediate installation.
Q3: What are the primary OEM part numbers for the Komatsu PC220-7 engine?
A: Common OEM reference numbers include 6738-D0-0072, 6738-01-1100, 6738-11-1100, 6738-C0-DB22, and 6738-01-1200.

Get Wholesale Factory Quote for SAA6D102E-2 6738-D0-0072 Diesel Engine

Looking for direct factory pricing, stock availability, or technical advice for Komatsu PC220-7 diesel engines? Contact senior engineer Gavin now!

💡 Fast Quote: Send your machine serial number or old engine plate photos for a 100% accurate match within 10 minutes!

* Note: Wholesale Reference Price Starts From $300.00. Please contact Gavin for a final customized quote.

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