4JJ1X 8980748440 Diesel Engine Assembly for Hitachi ZX120-3 Excavator

Dealing with hot-engine cranking stalls from worn common rail injectors, severe engine bogging under 0.52 m³ bucket crowding, high crankcase blow-by mist, or oil cooler internal water leaks on your Hitachi ZX120-3? The 4JJ1X 8980748440 Engine turnkey assembly by Tatan is engineered specifically for 12-ton Tier 3 excavators. Pre-assembled with calibrated high-pressure common rail fuel injection pumps, 4 brand-new injectors, wastegated turbocharger, pre-installed sensor array, 24V starter, and flywheel housing, it delivers continuous 69 kW (93 HP) output and restores instant throttle response with zero ECU fault codes or wiring alterations.

Need Flywheel Bellhousing & Wiring Harness Confirmation?

Contact Senior Diesel Specialist Gavin for free chassis serial-number verification & direct factory freight pricing:

What Equipment Owners & Engine Workshops Get from Tatan:

  • 100% Turnkey Complete Assembly: Delivered fully dressed with starter motor, alternator, turbocharger, HPCR common rail pump, 4 fuel injectors, pre-installed sensor array, water pump, and flywheel—ready for direct drop-in replacement.
  • 69 kW Common-Rail Excavator Calibration: Specifically mapped to match Hitachi ZX120-3 HIOS III hydraulic pump flow demand, eliminating engine stalling under hard rock breakout.
  • 100% Direct Bolt-On for ZX120-3: Precision CNC-machined flywheel housing bolt pattern, engine mounting brackets, intercooler pipes, and electrical plugs connect directly with chassis wiring without ECU error codes.
  • Zero Crankcase Blow-By & Oil Spitting: Brand-new 95.4mm cylinder bores with precision cross-hatch honing and plasma-coated compression rings eliminate oil consumption and blow-by mist.
  • Automated Dyno Bench Tested: Common rail pressure stability (up to 180 MPa), hot idle oil pressure (> 0.15 MPa), and full-load thermal balance 100% verified before packaging.
  • Backed by a 12-Month Warranty: Zero MOQ (1 Unit accepted) with fast 3-7 day global air express or sea container freight options.

Description

4JJ1X 8980748440 Diesel Engine Assembly Overview

The 4JJ1X 8980748440 Engine assembly manufactured by Tatan is an advanced 2.999-liter inline 4-cylinder 16-valve DOHC high-pressure common rail (HPCR) industrial diesel powerplant belonging to our Diesel Engine Assembly classification. Engineered specifically for Hitachi ZX120-3, ZX130K-3, and ZX135US-3 12-to-13 ton crawler excavators, replacing your failed or seized engine core with a Tatan complete turnkey assembly stops common-rail cranking delays, restores 69 kW (93 HP) rated output at 2000 RPM, and cures excessive crankcase blow-by across demanding earthmoving and civil engineering applications.

Coupled directly to the machine’s main hydraulic pump and governing the main control valve assembly, this complete diesel engine incorporates an induction-hardened forged steel crankshaft, a crossflow 16-valve cylinder head, an electronic HPCR fuel injection pump, an upgraded plate oil cooler pack, and a wastegated turbocharger, ensuring 100% direct bolt-on installation with flywheel housings and chassis mounts.

⚠️ Engine Flywheel & Wiring Harness Verification: Hitachi ZX120-3 series excavators utilize specific common rail ECM wiring pinouts, flywheel housing bolt circles, and intercooler duct angles. Please send your original engine nameplate photo or machine serial number to Gavin for free verification before dispatch.

Key Attributes & Technical Parameters for 4JJ1X 8980748440 Engine

Product CategoryDiesel Engine AssemblyWarranty1 Year / 12 Months
Specific Valve ModelIsuzu 4JJ1 / AJ-4JJ1X Common Rail DieselBrand NameTatan
Compatible EquipmentHitachi ZX120-3 | ZX130K-3 | ZX135US-3OEM Part Number8980748440 / 8-98074844-0 / 4654523
Matched Engine SeriesIsuzu 4JJ1 Series (4-Cylinder HPCR)Place of OriginGuangdong, China
Max Relief Pressure69 kW (93 HP) @ 2000 RPM RatedPilot Control Pressure2.999 Liters (95.4mm × 104.9mm)
Spool Precision SpecPlateau-Honed Dry Liners < 0.003 mm ToleranceQuality Status100% Brand New Turnkey Assembly
Machinery Test ReportProvided (100% Dyno Bench Tested)Video Outgoing-InspectionProvided Before Shipping
Hydraulic Fluid Spec15W-40 Heavy-Duty Diesel Engine OilPackagingExport Wooden Box Packaging

Heavy Equipment Engineering & Power Unit Lineup

Tatan supplies factory-built turnkey diesel engines, electronic common rail fuel injection components, water pumps, and internal overhaul parts for earthmoving fleets globally:

Tatan Construction Machinery Heavy Equipment Power Units and Technical Support by Engineer Gavin

Supported Excavator Machinery Brands & Global Coverage

In addition to Hitachi crawler excavators, Tatan manufactures and supplies replacement complete diesel engines, short blocks, and overhaul parts across major equipment brands:

Tatan Compatible Excavator Machinery Brands Display Hitachi Komatsu Kobelco Caterpillar Volvo Doosan

Application Scenarios & Buyer Value

When replacing your 12-ton excavator power unit with our 4JJ1X 8980748440 Engine, workshop mechanics and fleet managers secure direct operational benefits:

Application ScenarioValue Delivered to Buyer
Hitachi ZX120-3 Engine Repowering1:1 direct bolt-on installation eliminates common rail starting delays and restores full 69 kW power for continuous 0.52 m³ bucket rock trenching.
Heavy Equipment Repair WorkshopsAvoids the complex labor of block re-boring and electronic fuel timing; installs as a pre-tested turnkey unit with matching sensors.
Quarry & Civil Earthmoving FleetsHeavy-duty forged pistons and multi-layer steel head gaskets withstand continuous hydraulic breaker hammer operations.
Machinery Parts StockistsHigh-demand 3.0L 4-cylinder common rail engine inventory packaged in solid export wooden crates ready for immediate global dispatch.

4JJ1X 8980748440 Engine OEM Diagnostic & Troubleshooting Guide

Use this technical guide to troubleshoot Isuzu 4JJ1X common rail diesel engine symptoms on your Hitachi ZX120-3 excavator:

Engine Fault SymptomTechnical Cause AnalysisTatan Factory-Grade Solution
1. Long cranking & hot-start stalls (rail pressure < 35 MPa)Common rail injector internal control valve seat erosion allowing excessive fuel back-leakage, preventing pressure buildup during cranking.Replace with Tatan 8980748440 complete engine fitted with brand-new calibrated high-pressure pump and 4 precision common rail injectors.
2. Severe engine bogging & black smoke under loadEGR valve carbon binding sticking open or wastegated turbocharger actuator diaphragm rupture dropping boost pressure below 175 kPa.Install Tatan turnkey complete engine; verify boost pressure sensor signals and flush intercooler connecting ducting.
3. Heavy crankcase blow-by mist from breather tube95.4mm cylinder wall micro-scoring or stuck keystone compression rings allowing high-pressure combustion blow-by into the oil pan.Install Tatan new 4JJ1X turnkey engine; flush radiator cooling fins and install fresh dual-element air filters.
4. Engine oil milky & coolant level droppingPlate-type oil cooler core internal element fatigue from continuous thermal shock, allowing pressurized engine oil to cross into the cooling system.Install Tatan brand-new engine assembly with factory pressure-tested heavy-duty plate oil cooler and new thermostat pack.

Transport Packaging & Certified Quality Assurance

Every Tatan diesel engine undergoes internal anti-corrosion fogging, heat-sealed plastic wrap, and solid timber export crating:

Global shipping supported by multiple logistics companies DHL FedEx UPS Sea Air Freight
Tatan Quality Assurance ISO9001 CE Qualification Certificates

✈️ Express Air Courier

Partnered with DHL, FedEx, and UPS for 3-7 day priority delivery worldwide.

🚢 Sea Cargo Freight

LCL and FCL container ocean freight for bulk equipment parts replenishment.

📦 Export Wooden Crates

Solid fumigated timber cases lined with thick shockproof foam to prevent transit damage.

4JJ1X 8980748440 Engine FAQ & Related Categories

Q1: Is this 4JJ1X 8980748440 Engine assembly compatible with Hitachi ZX120-3 excavators?
A: Yes. The 4JJ1X 8980748440 / 4654523 engine is the direct factory replacement for Hitachi ZX120-3, ZX130K-3, and ZX135US-3 excavators. Send your original engine nameplate photo to Gavin for precise flywheel housing bolt verification.
Q2: Does this diesel engine assembly include the common rail pump and turbocharger?
A: Yes. Tatan complete turnkey engine assemblies come pre-assembled with the high-pressure common rail fuel pump, turbocharger, 4 common rail fuel injectors, starter motor, alternator, water pump, and pre-installed sensors ready for immediate installation.
Q3: What are the primary OEM part numbers for this Hitachi ZX120-3 engine?
A: Common cross-reference part numbers include 8980748440, 8-98074844-0, 4654523, and YA00000462.

Get Wholesale Factory Quote for 4JJ1X 8980748440 Engine

Looking for direct factory pricing, stock availability, or technical advice for Hitachi ZX120-3 diesel engines? Contact senior engineer Gavin now!

💡 Fast Quote: Send your machine serial number or old engine plate photos for a 100% accurate match within 10 minutes!

* Note: Wholesale Reference Price Starts From $300.00. Please contact Gavin for a final customized quote.

Reviews

There are no reviews yet.

Be the first to review “4JJ1X 8980748440 Diesel Engine Assembly for Hitachi ZX120-3 Excavator”

Your email address will not be published. Required fields are marked *