HPV091 4254445 Hydraulic Pump Assembly for Hitachi EX120-2 Excavator

Is your Hitachi EX120-2 or EX120-3 excavator suffering from weak simultaneous digging movements, slow swing and boom response under hot oil conditions, or engine choking during heavy relief? The HPV091 4254445 Hydraulic Pump Assembly by Tatan is custom-engineered to replace worn dual axial piston pumps on classic 12-ton Hitachi excavators. Pre-calibrated to deliver stable 31.4 MPa relief pressure, it bolts directly onto your Isuzu 4BD1 flywheel housing with zero piping modifications.

Need Pump Port Alignment & Direct Factory Pricing for EX120-2?

Contact Senior Specialist Gavin for free machine nameplate double-check & freight quote:

What Fleet Owners & Workshops Get from Tatan:

  • Eliminates Hot Oil Pressure Drop: High-grade bimetallic copper-inlaid cylinder barrels and valve plates prevent internal fluid bypass when hydraulic temperatures rise.
  • 1:1 Direct Bolt-On Match for EX120-2: 13-teeth spline shaft and standard SAE flange match the Isuzu 4BD1/4BD1T flywheel coupling perfectly.
  • Integrated Pilot Gear Pump Section: Pre-assembled with the internal gear pump to maintain steady pilot control pressure for responsive joystick feedback.
  • Automated Bench Pressure Tested: Tested on computerized rigs under 31.4 MPa relief pressure for zero internal leakage before packaging.
  • Backed by a 12-Month Warranty: Zero MOQ (1 Unit accepted) with reliable 3-7 day global express air or sea delivery.

Description

HPV091 4254445 Hydraulic Pump Assembly Overview

The HPV091 4254445 Hydraulic Pump assembly (OEM Part Numbers: 4254445, 4281787, 4189398, HPV091) manufactured by Tatan is a heavy-duty Hitachi/Kawasaki series axial piston double pump belonging to our Hydraulic Pump Assembly classification. Engineered specifically for Hitachi EX120-2, EX120-3, and EX120-5 12-to-13 ton excavators, replacing your worn main pump with a Tatan complete HPV091 4254445 Hydraulic Pump unit restores original 31.4 MPa working pressure and rapid digging cycle times instantly.

Built strictly to original Hitachi OEM specifications, this hydraulic main pump assembly features 1:1 mounting flange dimensions and a 13-teeth spline shaft that couples directly to Isuzu 4BD1 engine flywheels without hose or regulator modifications.

⚠️ Hydraulic Fitment Technical Verification: Hitachi EX120-2 excavators may feature minor pilot gear pump port positioning differences depending on production years. Please send your original hydraulic pump nameplate photo or machine serial number to Gavin for free verification before dispatch.

Key Attributes & Parameters for HPV091 4254445 Hydraulic Pump

Product CategoryHydraulic Pump AssemblyWarranty1 Year / 12 Months
Specific Pump ModelHitachi / Kawasaki HPV091 PumpBrand NameTatan
Compatible EquipmentHitachi EX120-2 | EX120-3 ExcavatorOEM Part Number4254445 / HPV091
Matched Engine SeriesIsuzu 4BD1 / 4BD1T Diesel EnginePlace of OriginGuangdong, China
Max Relief Pressure31.4 MPa (314 bar / 4550 PSI)Rated Flow Output2 x 91 L/min + Gear Pilot Pump
Drive Shaft Spec13-Teeth Spline Shaft (13T / CW)Control MechanismHydraulic Open Center & Regulator
Machinery Test ReportProvided (100% Bench Tested)Video Outgoing-InspectionProvided Before Shipping
Quality Status100% Brand New Complete UnitPackagingExport Wooden Box Packaging

Supported Machinery Brands & Hydraulic Pump Coverage

In addition to Hitachi, Tatan manufactures replacement main hydraulic pumps and components for major excavator brands:

Tatan Compatible Excavator Machinery Brands Display Hitachi Komatsu Caterpillar Kobelco Volvo Doosan

Application Scenarios & Buyer Value

When rebuilding or replacing aging hydraulic systems with our HPV091 4254445 Hydraulic Pump, workshops and equipment owners eliminate repetitive downtime:

Application ScenarioValue Delivered to Buyer
Hitachi EX120-2 Hydraulic Restoration1:1 direct bolt-on installation eliminates hydraulic lag and restores original digging speed and gradeability.
Hydraulic Repair WorkshopsReplaces complex internal cylinder barrel rebuilding; reduces overhaul hours and eliminates aftermarket warranty risks.
Utility & Drainage ContractorsHeavy-duty bimetallic components withstand continuous 31.4 MPa rock-breaking and trenching operations.
Export Parts StockistsHigh-demand replacement pump ready for immediate resale to overseas contractors and plant hire fleets.

HPV091 4254445 Hydraulic Pump OEM Diagnostic Guide

Use this OEM manual hydraulic diagnostic guide to troubleshoot operational symptoms on your Hitachi EX120-2 excavator:

Hydraulic SymptomTechnical Cause AnalysisTatan Factory-Grade Solution
1. Slow boom/arm operation & weak travel under high oil tempBimetallic valve plate or cylinder block surface scoring causing high-pressure internal oil bypass (>31.4 MPa drop).Install Tatan HPV091 4254445 Hydraulic Pump complete assembly; flush tank lines and replace 10μm oil return filter.
2. Engine stalling / Lugging down when pulling hydraulic pilot leversRegulator control spool sticking or torque spring fatigue, overloading the Isuzu 4BD1 engine under relief.Disassemble and clean regulator; lap spool clearance to 0.005mm tolerance or install a new complete pump assembly.
3. Loud cavitation noise & oil foaming in hydraulic reservoirAir ingress through suction flange O-rings or cracked suction rubber hose causing vacuum cavitation.Reseal suction intake with high-temp HNBR O-rings; check hydraulic oil level and bleed air from pump casing.
4. Front shaft oil seal blowout into engine flywheel housingCasing drain line blockage or internal bypass wear causing drain pressure to exceed 0.2 MPa.Clear case drain return lines, replace front shaft seal with high-pressure NOK seal, and test casing relief pressure.

Transport Packaging & Fast Global Shipping

To ensure 100% damage-free international transport, every Tatan HPV091 4254445 hydraulic main pump is preserved with anti-corrosion oil, sealed in heavy poly film, and strapped inside an export-grade wooden crate.

Global shipping supported by multiple logistics companies DHL FedEx UPS Sea Air Freight

✈️ Express Air Courier

Partnered with DHL, FedEx, UPS, and TNT for 3-7 day express door-to-door delivery worldwide.

🚢 Sea Cargo Freight

LCL and FCL ocean container shipping for heavy hydraulic pump assemblies and bulk orders.

📦 Export Wooden Cases

Fumigated solid wooden boxes with custom high-density foam inserts to prevent shipping shock.

Quality Control & International Certificates

Tatan hydraulic components are manufactured under ISO 9001 certified quality control systems and strictly comply with CE safety standards.

Tatan Quality Assurance ISO9001 CE Qualification Certificates

HPV091 4254445 Hydraulic Pump FAQ & Related Categories

Q1: Is this HPV091 4254445 Hydraulic Pump assembly a direct replacement for Hitachi EX120-2 excavators?
A: Yes. The Kawasaki/Hitachi HPV091 hydraulic main pump is the standard OEM main pump for Hitachi EX120-2, EX120-3, and EX120-5 excavators. Send your original pump nameplate photo to Gavin for precise port verification.
Q2: Does the HPV091 main pump come pre-filled with hydraulic oil?
A: To prevent oil leakage during air freight, pumps are treated with anti-rust oil only. You must fill the pump housing with fresh ISO VG 46 / VG 68 hydraulic oil before initial engine startup to prevent dry running wear.
Q3: What are the primary OEM part numbers for the Hitachi EX120-2 main hydraulic pump?
A: Common OEM reference numbers include 4254445, 4281787, 4189398, and HPV091.

Get Wholesale Factory Quote for HPV091 4254445 Hydraulic Pump

Looking for direct factory pricing, stock availability, or technical verification for HPV091 4254445 hydraulic pumps? Contact senior specialist Gavin now!

💡 Fast Quote: Send your machine serial number or old pump photos for a 100% accurate match within 10 minutes!

* Note: Wholesale Reference Price Starts From $300.00. Please contact Gavin for a final customized quote.

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