4HK1X 8980084430 Diesel Engine Assembly for Hitachi ZX200-3 Excavator

Searching to buy a Hitachi ZX200-3 engine assembly replacement because of hot-engine cranking stalls from worn common rail injectors, severe engine bogging under 0.9 m³ bucket rock digging, high crankcase blow-by mist, or oil cooler internal water leaks? The 4HK1X 8980084430 Engine turnkey assembly by Tatan is engineered specifically for 20-ton Tier 3 excavators. Pre-assembled with calibrated Denso 180 MPa high-pressure common rail fuel pumps, 4 brand-new injectors, wastegated turbocharger, pre-installed sensor array, 24V starter motor, alternator, water pump, and flywheel housing, it delivers continuous 122 kW (164 HP) output and restores instant throttle response with zero ECU fault codes or wiring alterations.

Need Flywheel Bellhousing Confirmation & Direct OEM 8980084430 Engine Price?

Contact Senior Diesel Specialist Gavin for free chassis serial-number verification & direct factory freight pricing:

What Equipment Owners & Engine Workshops Get from Tatan:

  • 100% Turnkey Complete Assembly: Delivered fully dressed with starter motor, alternator, turbocharger, HPCR common rail pump, 4 fuel injectors, pre-installed sensor array, water pump, and flywheel—ready for direct drop-in replacement.
  • 122 kW Common-Rail Excavator Calibration: Specifically mapped to match Hitachi ZX200-3 HIOS III hydraulic pump flow demand, eliminating engine stalling under hard rock breakout.
  • 100% Direct Bolt-On for ZX200-3: Precision CNC-machined flywheel housing bolt circle, engine mounting brackets, intercooler pipes, and electrical plugs connect directly with chassis wiring without ECU error codes.
  • Zero Crankcase Blow-By & Oil Spitting: Brand-new 115mm cylinder bores with precision cross-hatch honing and plasma-coated compression rings eliminate oil consumption and blow-by mist.
  • Automated Dyno Bench Tested: Common rail pressure stability (up to 180 MPa), hot idle oil pressure (> 0.15 MPa), and full-load thermal balance 100% verified before packaging.
  • Backed by a 12-Month Warranty: Zero MOQ (1 Unit accepted) with fast 3-7 day global air express or sea container freight options.

Description

4HK1X 8980084430 Diesel Engine Assembly Overview

The 4HK1X 8980084430 Engine assembly manufactured by Tatan is a 5.193-liter inline 4-cylinder 16-valve DOHC high-pressure common rail (HPCR) industrial diesel powerplant belonging to our Diesel Engine Assembly classification. Engineered specifically for Hitachi ZX200-3, ZX200LC-3, ZX210-3, and ZX240-3 20-ton crawler excavators, replacing your worn or failed engine core with a Tatan complete turnkey assembly stops common-rail cranking delays, restores 122 kW (164 HP) rated output at 2000 RPM, and cures excessive crankcase blow-by across demanding earthmoving and civil engineering applications.

Coupled directly to the machine’s main hydraulic pump and governing the C0170 main control valve, this 4HK1X 8980084430 Engine incorporates an induction-hardened forged steel crankshaft, a crossflow 16-valve cylinder head, an electronic HPCR fuel injection pump, an upgraded plate oil cooler pack, and a wastegated turbocharger, ensuring 100% direct bolt-on installation with flywheel housings and chassis mounts.

⚠️ Engine Flywheel & Wiring Harness Verification: Hitachi ZX200-3 series excavators utilize specific common rail ECM wiring pinouts, flywheel housing bolt circles, and intercooler duct angles. Please send your original engine nameplate photo or machine serial number to Gavin for free verification before dispatch.

Key Attributes & Technical Parameters for 4HK1X 8980084430 Engine

Product CategoryDiesel Engine AssemblyWarranty1 Year / 12 Months
Specific Valve ModelIsuzu 4HK1 / AI-4HK1X Common Rail DieselBrand NameTatan
Compatible EquipmentHitachi ZX200-3 | ZX200LC-3 | ZX210-3 | ZX240-3OEM Part Number8980084430 / 8-98008443-0 / 4654524
Matched Engine SeriesIsuzu 4HK1 Series (4-Cylinder HPCR)Place of OriginGuangdong, China
Max Relief Pressure122 kW (164 HP) @ 2000 RPM (ISO 9249 Net)Pilot Control Pressure5.193 Liters (115mm × 125mm)
Spool Precision SpecPlateau-Honed Dry Liners < 0.003 mm ToleranceQuality Status100% Brand New Turnkey Assembly
Machinery Test ReportProvided (100% Dyno Bench Tested)Video Outgoing-InspectionProvided Before Shipping
Hydraulic Fluid Spec15W-40 Heavy-Duty Diesel Engine OilPackagingExport Wooden Box Packaging

Multi-Machinery Fleet Support & Engine Assembly Inventory

Tatan supplies factory-built turnkey diesel engines, electronic common rail fuel injection components, water pumps, and internal overhaul parts for earthmoving fleets globally:

Tatan Heavy Machinery Parts Support for Excavators Wheel Loaders Road Rollers Volvo Komatsu CAT John Deere

Supported Excavator Machinery Brands & Global Coverage

In addition to Hitachi crawler excavators, Tatan manufactures and supplies replacement complete diesel engines, short blocks, and overhaul parts across major equipment brands:

Tatan Compatible Excavator Machinery Brands Display Hitachi Komatsu Kobelco Caterpillar Volvo Doosan

Application Scenarios & Buyer Value

When contractors search to compare Hitachi ZX200-3 engine replacement cost and upgrade their machine with our 4HK1X 8980084430 Engine, they secure measurable field reliability and lower cost per hour:

Application ScenarioValue Delivered to Buyer
Hitachi ZX200-3 Engine Repowering1:1 direct bolt-on installation eliminates common rail starting delays and restores full 122 kW power for continuous 0.9 m³ bucket rock trenching.
Heavy Equipment Repair WorkshopsAvoids the complex labor of block re-boring and electronic fuel timing; installs as a pre-tested turnkey unit with matching sensors.
Quarry & Civil Earthmoving FleetsHeavy-duty forged pistons and multi-layer steel head gaskets withstand continuous hydraulic breaker hammer operations.
Machinery Parts StockistsHigh-demand 5.2L 4-cylinder common rail engine inventory packaged in solid export wooden crates ready for immediate global air or sea dispatch.

4HK1X 8980084430 Engine OEM Diagnostic & Troubleshooting Guide

Use this technical guide to diagnose common Isuzu 4HK1X common rail diesel engine symptoms on your Hitachi ZX200-3 excavator:

Engine Fault SymptomTechnical Cause AnalysisTatan Factory-Grade Solution
1. Long cranking & hot-start stalls (rail pressure < 35 MPa)Common rail injector internal control valve seat erosion allowing excessive fuel back-leakage, preventing pressure buildup during cranking.Replace with Tatan complete 4HK1X 8980084430 Engine assembly fitted with brand-new calibrated high-pressure pump and 4 precision common rail injectors.
2. Severe engine bogging & black smoke under loadEGR valve carbon binding sticking open or wastegated turbocharger actuator diaphragm rupture dropping boost pressure below 185 kPa.Install Tatan turnkey complete engine; verify boost pressure sensor signals and flush intercooler connecting ducting.
3. Heavy crankcase blow-by mist from breather tube115mm cylinder wall micro-scoring or stuck keystone compression rings allowing high-pressure combustion blow-by into the oil pan.Install Tatan new 4HK1X turnkey engine; flush radiator cooling fins and install fresh dual-element air filters.
4. Engine oil milky & coolant level droppingPlate-type oil cooler core internal element fatigue from continuous thermal shock, allowing pressurized engine oil to cross into the cooling system.Install Tatan brand-new engine assembly with factory pressure-tested heavy-duty plate oil cooler and new thermostat pack.

Transport Packaging & Certified Quality Assurance

Every Tatan diesel engine undergoes internal anti-corrosion fogging, heat-sealed plastic wrap, and solid timber export crating:

Global shipping supported by multiple logistics companies DHL FedEx UPS Sea Air Freight
Tatan Quality Assurance ISO9001 CE Qualification Certificates

✈️ Express Air Courier

Partnered with DHL, FedEx, and UPS for 3-7 day priority delivery worldwide.

🚢 Sea Cargo Freight

LCL and FCL container ocean freight for bulk equipment parts replenishment.

📦 Export Wooden Crates

Solid fumigated timber cases lined with thick shockproof foam to prevent transit damage.

4HK1X 8980084430 Engine FAQ & Related Categories

Q1: Is this 4HK1X 8980084430 Engine assembly compatible with Hitachi ZX200-3 excavators?
A: Yes. The 4HK1X 8980084430 Engine / 4654524 is the direct factory replacement for Hitachi ZX200-3, ZX200LC-3, ZX210-3, and ZX240-3 excavators. Send your original engine nameplate photo to Gavin for precise flywheel housing bolt verification.
Q2: Does this diesel engine assembly include the common rail pump and turbocharger?
A: Yes. Tatan complete turnkey engine assemblies come pre-assembled with the high-pressure common rail fuel pump, turbocharger, 4 common rail fuel injectors, starter motor, alternator, water pump, and pre-installed sensors ready for immediate installation.
Q3: What are the primary OEM part numbers for this Hitachi ZX200-3 engine?
A: Common cross-reference part numbers include 8980084430, 8-98008443-0, 8980084420, and 4654524.

Get Wholesale Factory Quote for 4HK1X 8980084430 Engine

Looking for direct factory pricing, stock availability, or technical advice for Hitachi ZX200-3 diesel engines? Contact senior engineer Gavin now!

💡 Fast Quote: Send your machine serial number or old engine plate photos for a 100% accurate match within 10 minutes!

* Note: Wholesale Reference Price Starts From $300.00. Please contact Gavin for a final customized quote.

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