Tatan SAA6D140E-5 6219-01-1310 Diesel Engine Assembly for Komatsu PC800-8 Excavator

Dealing with hot-engine starting delays (rail pressure below 35 MPa cranking threshold), severe engine bogging under 5.0 m³ heavy rock breakout, coolant leaking into the oil sump from wet liner cavitation, or ECM fault codes (CA559 / CA2249) on your Komatsu PC800-8? The SAA6D140E-5 6219-01-1310 Engine turnkey assembly manufactured by Tatan is engineered specifically for 80~85 ton extreme open-pit mining operations. Pre-assembled with calibrated Bosch/Denso 180 MPa HPCR fuel pumps, 6 brand-new injectors, heavy-duty cooled EGR, wastegated turbocharger, and pre-matched wiring sensors, it locks continuous flywheel output at 363 kW (487 HP) and restores instantaneous throttle response with zero harness modifications.

Need Flywheel Housing Match & Direct Factory Pricing?

Contact Senior Diesel Specialist Gavin for free chassis serial-number double-check & sea/air freight quote:

What Equipment Owners & Heavy Fleet Workshops Get from Tatan:

  • 100% Turnkey Complete Assembly: Delivered fully dressed with 24V 11kW heavy starter motor, 75A alternator, wastegated turbocharger, 180 MPa HPCR common rail pump, 6 new injectors, water pump, and 14-plate oil cooler pack—ready to fire up right out of the crate.
  • 363 kW Extreme Mining Calibration: Calibrated specifically to match Komatsu PC800-8 triple hydraulic pumps (delivering over 1,000+ L/min flow), eliminating engine stalling and black smoke under 5.0 m³ bucket rock breakout.
  • Anti-Cavitation 140mm Wet Liners: Heavy-wall centrifugally cast alloy iron wet sleeves with reinforced viton lower packing eliminate ultrasonic vibration pitting and stop coolant contamination into the 45L oil sump.
  • 100% Direct Plug-and-Play for PC800-8: Pre-installed rail pressure sensor, crankshaft/camshaft speed sensors, boost pressure transducer, and Komatsu OEM wiring harness plugs eliminate ECM communication errors.
  • Automated Dyno Bench Certified: Hot oil pressure (> 0.38 MPa rated / > 0.15 MPa idle), common rail pressure stability (180 MPa max), and full-load torque 100% verified before packaging.
  • Backed by a 12-Month Warranty: Zero MOQ (1 Unit accepted) with fast 3-7 day global air express or sea container freight options.

Description

SAA6D140E-5 6219-01-1310 Engine Assembly by Tatan Overview

The SAA6D140E-5 6219-01-1310 Engine assembly manufactured by Tatan is a heavy-duty inline 6-cylinder, 15.24-liter electronic common-rail (ecot3) industrial diesel powerplant belonging to our Diesel Engine Assembly classification. Engineered specifically for Komatsu PC800-8, PC800LC-8, and PC850-8 85-ton mining excavators, replacing your failed or cracked engine with a Tatan complete turnkey assembly eliminates common-rail starting delays, restores 363 kW (487 HP) continuous heavy rock-trenching power, and cures wet-liner coolant contamination across demanding quarry and open-pit mining applications.

Every genuine-grade SAA6D140E-5 6219-01-1310 Engine drives the excavator’s main hydraulic pump and distributes fluid through the PC800-8 main control valve, incorporating an induction-hardened forged steel crankshaft, mid-stop heavy-wall wet cylinder sleeves, internal gallery-cooled articulated pistons, and a wastegated turbocharger, ensuring 100% direct bolt-on installation with flywheel housings and chassis mounts.

⚠️ Engine Technical Verification: Komatsu PC800-8 engines utilize specific Tier 3 electronic wiring harness pinouts, high-flow cooled EGR piping, and heavy-duty flywheel housing bolt patterns. Please send your original engine nameplate photo or machine serial number to Gavin for free verification before dispatch.

Key Attributes & Technical Parameters for SAA6D140E-5 6219-01-1310 Engine

Product CategoryDiesel Engine AssemblyWarranty1 Year / 12 Months
Specific Valve ModelKomatsu SAA6D140E-5 ecot3 Super-Mining EngineBrand NameTatan
Compatible EquipmentKomatsu PC800-8 | PC800LC-8 | PC850-8OEM Part Number6219-01-1310 / 6219-01-1300
Matched Engine SeriesKomatsu SAA6D140E-5 Tier 3 DieselPlace of OriginGuangdong, China
Max Relief Pressure363 kW (487 HP) @ 1800 RPM RatedPilot Control Pressure15.24 Liters (140mm × 165mm)
Spool Precision SpecWet Liner < 0.003 mm ToleranceQuality Status100% Brand New Turnkey Assembly
Machinery Test ReportProvided (100% Bench Dyno Tested)Video Outgoing-InspectionProvided Before Shipping
Hydraulic Fluid Spec15W-40 Heavy-Duty Diesel Engine OilPackagingExport Wooden Box Packaging

Supported Excavator Machinery Brands & Powertrain Lineup

In addition to Komatsu, Tatan manufactures replacement complete diesel engines, cylinder blocks, and overhaul components for major excavator brands:

SAA6D140E-5 6219-01-1310 Engine compatible excavator machinery brands display

85-Ton Super-Mining Heavy Powertrain Standards & 15.24L Industrial Engine Engineering

Operating 80~85 ton production excavators with 5.0 m³ rock shovels in abrasive open-pit quarries demands extreme thermal endurance and high fuel injection precision. When repowering with the SAA6D140E-5 6219-01-1310 Engine, Tatan delivers heavy-duty complete diesel assemblies engineered with heavy-wall 140mm wet sleeves, articulated steel-crown pistons, and pre-matched sensor harnesses for diversified heavy equipment fleets:

Tatan Construction Machinery Super-Mining Powertrain Support and Engine Engineering by Gavin

⚡ High-Pressure Rail Stability

Factory-calibrated Bosch/Denso 180 MPa HPCR pumps maintain steady common-rail pressure, eliminating starting delays.

🛡️ Anti-Cavitation Wet Sleeves

Centrifugally cast 140mm alloy iron liners with viton seal rings resist high-frequency ultrasonic cavitation and wall pitting.

❄️ Articulated Steel Pistons

Forged steel crowns with internal oil galleries reduce crown temperatures under continuous 363 kW full-load rock breaking.

Application Scenarios & Buyer Value

When upgrading or replacing your 85-ton excavator powerplant with our SAA6D140E-5 6219-01-1310 Engine, buyers achieve maximum operational uptime and flow control:

Application ScenarioValue Delivered to Buyer
Komatsu PC800-8 Engine Replacement1:1 direct bolt-on installation eliminates common-rail starting delays and restores 363 kW power for simultaneous hydraulic speeds.
Hydraulic Overhaul WorkshopsAvoids the complex labor of block line-boring and electronic fuel timing; saves mechanic hours with a pre-dressed, dyno-tested unit.
Mining & Quarry Fleet OperationsReinforced forged pistons and multi-layer steel head gasket withstand continuous heavy rock-breaker hammer operations.
Heavy Equipment Parts StockistsFast-moving, high-demand 85-ton engine inventory ready for immediate shipment to minimize customer downtime.

SAA6D140E-5 6219-01-1310 Engine OEM Diagnostic & Troubleshooting Guide

Use this OEM manual diagnostic guide to troubleshoot SAA6D140E-5 common-rail engine symptoms on your Komatsu PC800-8 excavator:

Hydraulic SymptomTechnical Cause AnalysisTatan Factory-Grade Solution
1. Hard starting / long cranking when engine is hot (Error CA559)HPCR fuel injector internal spill-valve control seat micro-wear causing excessive back-leakage, dropping rail pressure below 35 MPa cranking threshold.Replace with Tatan 6219-01-1310 complete engine assembly fitted with brand-new calibrated Bosch/Denso common rail injectors.
2. Engine oil turns milky & coolant level drops in reservoir140mm wet cylinder liner lower viton O-rings hardened or cavitation pitting eroding through the cylinder sleeve wall under high vibration.Install Tatan new engine with factory-seated heavy-wall wet sleeves and dual-sealing viton liner packing.
3. Heavy black smoke & engine bogging during compound digCooled EGR valve stuck open by carbon soot or wastegated turbocharger actuator diaphragm leak, causing boost pressure loss (< 210 kPa).Install Tatan turnkey complete engine; verify intake manifold pressure sensor reading and flush charge-air piping.
4. Excessive blow-by mist spouting from crankcase breather tubeTop keystone compression ring groove carbon-welded or cylinder cross-hatch polished away under continuous 363 kW quarry hammer load.Install Tatan brand-new engine assembly with gallery-cooled pistons and plasma-coated top compression rings.

Transport Packaging & Certified Manufacturing Standards

Complete 15.24-liter heavy mining engines require absolute vibration and moisture isolation. Every Tatan SAA6D140E-5 6219-01-1310 Engine shipment undergoes anti-corrosion fogging, heat-sealed plastic wrap, and solid timber export crating:

Global shipping supported by multiple logistics companies for SAA6D140E-5 6219-01-1310 Engine
Tatan Quality Assurance ISO9001 CE Qualification Certificates

SAA6D140E-5 6219-01-1310 Engine FAQ & Related Categories

Q1: Is this SAA6D140E-5 6219-01-1310 Engine assembly compatible with Komatsu PC800-8 and PC850-8 excavators?
A: Yes. The SAA6D140E-5 6219-01-1310 Engine is the standard 363 kW factory engine for Komatsu PC800-8, PC800LC-8, and PC850-8 excavators. Send your original engine nameplate photo to Gavin for precise flywheel housing bolt verification.
Q2: Does this engine assembly include the common rail pump, injectors, and turbocharger?
A: Yes. Tatan complete turnkey engine assemblies come pre-assembled with the wastegated turbocharger, HPCR high-pressure fuel pump, 6 brand-new injectors, starter motor, alternator, oil cooler, and pre-wired sensors ready for immediate installation.
Q3: What are the primary OEM part numbers for the Komatsu PC800-8 engine?
A: Common OEM reference numbers include 6219-01-1310, 6219-01-1300, 6219-01-1100, and 6219-01-1200.

Get Wholesale Factory Quote for SAA6D140E-5 6219-01-1310 Engine

Looking for direct factory pricing, stock availability, or technical advice for Komatsu PC800-8 diesel engines? Contact senior engineer Gavin now!

💡 Fast Quote: Send your machine serial number or old engine plate photos for a 100% accurate match within 10 minutes!

* Note: Wholesale Reference Price Starts From $300.00. Please contact Gavin for a final customized quote.

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